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Capabilities

Laser cladding

Yterbium fiber laser with outside and inide cladding heads;

  • Inside cladding depth – 500 mm and diameter up to 450 mm;
  • Outside cladding capabilities – diameter 600 mm and length up to 2000 mm;
  • Capability to cladd heavy parts using 6-axis robot.

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Thermal spraying

HVAF equipment;

  • Thickness of carbide coating – up to 0.4 mm;
  • Component geometry:

– surfaces of axis symmetric bodies – unlimited dimensions;

– flat surfaces – length is up to 2000 mm, width is up to 320 mm;

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HVOF powder spraying equipment;

  • Thickness of carbide coating of external surfaces is up to 0.6 mm;
  • Thickness of carbide coating of internal surfaces is up to 0.3 mm;
  • Component geometry:

– external surfaces of axis symmetric bodies – unlimited dimensions;

– internal surfaces of axis symmetric bodies – coating depth 600 mm, diameter – unlimited;

– flat surfaces – length is up to 2000 mm, width is up to 320 mm;

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HVOF wire spraying equipment – 2 systems;

  • Thickness of metal coatings for external surfaces – up to 4 mm;
  • Thickness of metal coatings for internal surfaces – up to 2 mm;
  • Component geometry:

– external surfaces of axis symmetric bodies – unlimited dimensions;

– internal surfaces of axis symmetric bodies – coating depth 600 mm, diameter – unlimited;

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CTS equipment – 4 systems;

  • Thickness of sprayed ceramic coatings – up to 1.2 mm;
  • Thickness of sprayed metal coatings – up to 0.8 mm;
  • Thickness of sprayed – melted coatings – up to 2 mm;
  • In case of melted coatings diameter of the component shall not exceed 200 mm, length is unlimited;

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Grinding

Grinding of external cylinder surfaces

  • maximum grinding diameter is up to 600 mm;
  • maximum grinding length is up to 3200 mm;

Grinding of cylinders coated by carbide coatings, applying HVAF and HVOF processes with diamond belts

  • maximum grinding diameter 450 mm;
  • maximum grinding length 2000 mm;

Grinding of external cylinder surfaces

  • maximum grinding diameter 400 mm;
  • maximum length of grinding gap 500 mm;

 Grinding of external and internal cylinder surfaces using portable equipment

  • maximum grinding diameter 600 mm;
  • maximum grinding length 1500 mm.

Plane grinding

  • width of grinded surface is up to 400 mm;
  • length of grinded surface is up to 1000 mm;

Dynamic balancing

Dynamic bench balancing of impellers and shafts

  • length of balanced shaft is up to 2500 mm;
  • maximum balancing diameter 1500 mm;
  • maximum weight 1000 kg;

Dynamic balancing of impellers and shafts using portable equipment for machinery and facility bearings

  • Computer FAG Detector – III;
  • Computer DM -3;

Lashing

  • Turning – cladding lathe with frequency drive suitable for turning and cladding of big components using Laser cladding and PTA processes. Maximum working diameter – 2550 mm, maximum working lenght – 10000 mm – 1 unit;
  • maximum lashing diameter 1600 mm; lashing length 5200 mm, – 1 unit;
  • maximum lashing diameter 1000 mm; lashing length 5000 mm, – 2 units;
  • maximum lashing diameter 600 mm, lashing length 3500 mm, – 2 units;

Milling

  • milling length 1200 mm;
  • milling width 400 mm;
  • milling height 400 mm;